Please select the appropriate Service Manual for your Gas Club Car Golf Cart from the drop down menu. These are very complete shop manuals for maintenance and repair of the entire car. Parts manuals are separate publications. Please call Golf Car Catalog at 1-800-328-1953 if you would like to order a Club Car Parts Manual.
From 1984 through 1991, the manuals are for gas golf carts only. From 1992 through 1996, the manuals incorporate BOTH gas and electric models. These gas and electric manuals come with a base manual and supplement manual, in two separate publications. You will receive both the base and the supplemental material.
The manuals offered here are for golf cars only. Club Car manufacturers their 'CarryAll' line of utility vehicles that feature a wide variety of personnel carriers, work trucks and flat beds. We can provide parts and service manuals for these utility vehicles, if needed. Please call us at 1-800-328-1953 with your serial numbers at hand.
Gas Engine Timeline:
1984 (first gas model) to Early 1986: Used the KF82, 4-cycle, 341cc, side valve engine with a Fuji differential. The Fuji differential has a screw-type oil fill plug.
Late 1986 to 1991: Used the KF82, 4-cycle, 341cc, side valve engine with a Kawasaki differential. The Kawasaki differential has a rubber oil fill plug.
1992: Started with the FE290 (290cc) Overhead valve, 4-cycle, gas engine in golf cars. Engine rotation is counterclockwise when viewed from the clutch side of engine (see 1997 below).
1993: Started with the FE351 (351cc) Overhead valve, 4-cycle, gas engine for utility vehicles. Engine rotation is counterclockwise when viewed from the clutch side of engine (see 1997).
1997: Started with the Unitized Powertrain (transmission & differential are combined as one unit) and changed the rotation of the FE290 & FE351 engines. Engine rotation is clockwise when viewed from the clutch side.
Special Note:
Many of the golf cart companies no longer re-print their service manuals. Rather they are photocopied, especially the older ones. This is the only way we can purchase them.
Golf Car Catalog's Related Links:
To keep your gas utility vehicle working in peak condition the Air Filter, Fuel Filter, Oil Filter, and Spark Plug(s) should be changed twice a year. It is also a good idea to check the Brake Shoes and Springs, Drive & Starter/Generator Belts, and Tires regularly for wear.
